Gravity Die Casting Machine for Brass

Brief information about Machine

This machine is used for the casting of brass and other copper based alloys poured by gravity into the die, to obtain medium/large size casting or small size castings by using multi cavity dies.

The machine, being a new generation gravity die casting machine is designed taking into consideration operator safety and ergonomics.

Only one person can operate the machine with auto-cycle using only foot switch for operation reducing labour cost.

High dependency on specific skilled foundry labour will be eliminated giving high production rate with same casting quality as all the parameters are automated and no manual efforts are required other than pouring.

Machine Specifications for Model Selection

SpecificationMax Die DimensionsMax Die WeightMax Distance between Die PlatesMax Die Closing Stroke

GDC 450i450 mm dia120 Kg450 mm270 mm

GDC 550i550 mm dia150 Kg550 mm300 mm

Unique Features of Machine

Mechanical structure which is far more robust, with all vital parts mounted in accessible and protected positions.
The dipping tank is an independent unit which can be easily removed if necessary. Further during operation they are protected from sand grease and oil accidentally falling onto them.
The machine is supplied with variable displacement pump of one of the world leader of hydraulics, allowing to extend life of the pump and to be more efficient to reduce power consumption.
Hydraulic and electric components, cylinders and valves are also standard for easy replacement worldwide.
Machine comes with Optional Powerbits Industry 4.0 software for manufacturing analytics and smart factory. Third party solutions can also be easily integrated using ethernet connection.

Detailed Features of Machine

Frontal and Side pouring options with adjustable angles from 0 to 90 degree.
Pouring speed can be easily adjust by using hydraulic valves.
Metal Solidification time along with left and right die dipping time can be set in milliseconds.
Die closing is also adjustable according to the thickness of die easily.
Die rotation option when die is dipping in the tank.
Handy Emergency die open switch with two Emergency stop switches to consider safety first.
Hydraulic pump flow rate along with all Hydraulic cylinders movement speed can be adjusted easily.
Part count features to count the number of castings done.
Agitators are specially designed to provide unique mixture of graphite in dipping tanks. Different auto cycle options for agitators for accurate mixing and agitation of graphite.
Control Panel unit with acrylic glass for protection against foundry environment and dust.